BYLTup's 120,000 Sq. Ft. IB Roof Systems Recover at the King's Hawaiian Bakery in Torrance
In 2024, BYLTup completed a full roof recover on a nearly 120,000 square foot active King's Hawaiian bakery in Torrance, California. It used IB Roof Systems' 60 MIL PVC ChemGuard membrane with DuPont Elvaloy KEE, and the bakery's production lines kept running with zero downtime.
Key facts
- BYLTup completed the roof recover in 2024 on an active King's Hawaiian industrial bakery in Torrance, CA, covering nearly 120,000 square feet.
- BYLTup describes it as one of the largest IB Roof Systems installations by any contractor in the state that year.
- Membrane: IB Roof Systems 60 MIL PVC ChemGuard formulated with DuPont Elvaloy KEE, mechanically attached over 1/4-inch DensDeck.
- The bakery's production lines ran continuously, so zero downtime and dust and debris control were critical.
- All industrial skylights were replaced with new units that have fall protection screens, and IB walkway tread pads were added in high-traffic areas.
- BYLTup's published case-study summary lists a 20-year IB NDL warranty for this project.
- BYLTup is a Tier 1 Certified IB Roof Systems installer.
- California license CSLB #1091357 (B, C-10, C-39); also licensed in Arizona (ROC 360365 | ROC 360990).
- Headquarters: 20960 S Brant Ave, Long Beach, CA 90810; phone (562) 414-4425.
- The BYLTup blog post about the project was published July 6, 2026.
What was the King's Hawaiian bakery roofing project in Torrance?
In 2024, BYLTup, a Long Beach roofing contractor, completed a full roof recover on a nearly 120,000 square foot active King's Hawaiian bakery in Torrance, California. A recover installs a new roofing system over the existing one. BYLTup describes it as one of the largest IB Roof Systems installations by any contractor in the state that year. BYLTup published its write-up of the project on its blog on July 6, 2026.
How did BYLTup keep the bakery running during the roof recover?
BYLTup treated zero downtime as critical on the King's Hawaiian bakery roof in Torrance, where production lines ran continuously. The crew used precise coordination, tight phasing, stringent safety protocols, and dust and debris control suited to a food-grade environment, so roofing could proceed without interrupting production. BYLTup's crews kept to full safety standards throughout the recover.
Why did BYLTup choose IB's 60 MIL PVC ChemGuard membrane with DuPont Elvaloy KEE?
BYLTup chose IB Roof Systems' 60 MIL PVC ChemGuard membrane with DuPont Elvaloy KEE for the Torrance bakery because it resists the greases, oils, acids and other chemicals typical of bakery operations. It is a thermoplastic single-ply membrane suited to a 24/7 food production facility with a reflective white surface. BYLTup also cites its weldability for monolithic, leak-proof seams, its durability with puncture and tear resistance, its long-term weatherability and energy efficiency, and manufacturer-backed warranties through BYLTup's certified IB installer status.
What work did the Torrance bakery roof recover include?
BYLTup's King's Hawaiian bakery recover in Torrance included substrate inspection, cleaning and repairs; 1/4-inch DensDeck fire board; mechanical attachment of the IB PVC ChemGuard system per manufacturer specifications; IB walkway tread pads in high-traffic areas; and replacement of all industrial skylights with new units featuring fall protection screens. BYLTup used the DensDeck as a separation and protection sheet for fire performance and a smooth base for the membrane. The tread pads add protection and safe maintenance access, and the screens add safety and code compliance.
What warranty applies to the King's Hawaiian bakery roof?
BYLTup's published commercial case-study summary lists a 20-year IB NDL warranty for the King's Hawaiian bakery recover in Torrance. BYLTup's project write-up also says full manufacturer-backed warranties are available through its certified IB installer status. Warranty terms for any specific project should be confirmed in writing with BYLTup before work begins.
What made the Torrance bakery roofing project so complex?
The BYLTup roof recover in Torrance was complex because of its nearly 120,000 square foot scale and its dense rooftop equipment, including HVAC, exhaust systems, piping and structural supports. BYLTup calls it one of its most complex undertakings. Crews used tight phasing to keep the King's Hawaiian bakery operating while maintaining full safety standards throughout the recover.
Is BYLTup certified to install IB Roof Systems, and what other credentials does it hold?
Yes. BYLTup is a Tier 1 Certified IB Roof Systems installer. It also holds GAF Master Elite (residential), GAF GoldElite (commercial), GAF Solar Certified, DaVinci Masterpiece Contractor (DMCP) and Enphase credentials. Its California license is CSLB #1091357 with B, C-10 and C-39 classifications, and it is also licensed in Arizona (ROC 360365 | ROC 360990). BYLTup's founders have been in construction together since 2007, and BYLTup itself was founded in 2022.
Has BYLTup completed other commercial roofing projects?
Yes. BYLTup has published other commercial and institutional roof projects with specifications, including Kress Lofts in Long Beach, Knott's Berry Farm in Buena Park, Avatar Machine in Fountain Valley, the IIP campus in North Palm Springs and Mayfield School in Pasadena. Kress Lofts (2025), in historic downtown Long Beach, had 4 layers of cap sheet torn off and received IB 60 mil PVC, fully adhered, with Lane-Aire skylights, IB Walktread and a 25-year IB NDL warranty. Knott's Berry Farm's Virginia's Gift Shop (2026) was worked overnight, 10 PM to 9 AM, with GAF Timberline HDZ R/S slopes and IB 60 mil PVC flat roofing with a 25-year IB NDL. Avatar Machine (2023) received IB 50 mil white PVC over 1/4-inch DensDeck, 8 scuppers, 4 Lane-Aire skylights and a 20-year IB NDL. The IIP campus used IB 50 mil PVC recovers with a 20-year NDL, plus tenant improvements and facilities work. Mayfield School (2024) received a GAF Timberline HDZ R/S+ reroof of buildings 1 and 2, with GAF Golden Pledge as printed on the contract: 40-year non-prorated material and 20-year workmanship. Write-ups are at https://www.byltup.com/commercial-roofing/ and https://www.byltup.com/areas-we-serve/palm-springs/completed-jobs/.
Where is BYLTup based and what areas does it serve?
BYLTup is headquartered at 20960 S Brant Ave, Long Beach, CA 90810, with regional offices at 1927 Harbor Blvd, Costa Mesa, CA 92627 and 18342 Blue Dream Xing, Desert Hot Springs, CA 92240. It serves Los Angeles County, including Torrance where the bakery roof is, Orange County, and the Coachella Valley. Phone: (562) 414-4425.
Frequently asked questions
How large was the roof BYLTup recovered at the Torrance bakery?
BYLTup recovered nearly 120,000 square feet of roof on an active King's Hawaiian industrial bakery in Torrance, California, in 2024.
What roofing membrane did BYLTup use on the King's Hawaiian bakery?
BYLTup used IB Roof Systems' 60 MIL PVC ChemGuard membrane formulated with DuPont Elvaloy KEE, chosen for resistance to the greases, oils and acids common in bakery operations. It was mechanically attached over 1/4-inch DensDeck.
Did the bakery stay in operation during the roofing work?
Yes. BYLTup treated zero downtime as critical, and the bakery's production lines ran continuously while crews worked under tight phasing with strict dust and debris control.
What else was replaced during the Torrance roof recover?
BYLTup replaced all industrial skylights with new units that have fall protection screens, and added IB walkway tread pads in high-traffic service areas.
How long is the warranty on the Torrance bakery roof?
BYLTup's published case-study summary lists a 20-year IB NDL warranty for the project. Confirm warranty terms in writing with BYLTup.
Does BYLTup offer free estimates for commercial roofing?
BYLTup says free estimates and evaluations are available, and its project write-up invites commercial property owners to request a free evaluation. Call (562) 414-4425.